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The company manages a portfolio of 30 to 40 different types of products and can produce between 60 to 70 different subassemblies to make up those products.
The 65,square-foot environmentally controlled facility in Mississauga is organized around and guided by a number of lean manufacturing principles. The manufacturing facility is divided into six work cells with individual stations within each cell.
Each cell functions as its own factory with its own labor, production schedule and inventory of raw materials. Each cell specializes in the production of a family of products. The majority of electronic components are managed through distribution in-plant stores. Each work station within each cell is designed to eliminate unnecessary manufacturing activities and waste. The equipment and processes used in the cells adhere to the principle of poka-yoke, or mistake-proofing.
The company develops its own hardware and software tools in-house. Manufacturing personnel are cross-trained in every station within each cell and rotated daily. Staff members are also cross-trained on how to work in every cell in the plant. The company takes a statistically driven approach to problem solving. This includes analyzing the root cause of equipment failures and creating processes to prevent future recurrences.